Re-jet settings Chart

Below is a basic startup jet and needle setting for each type air kit verses most of the common pipes. These are not exact settings but a good starting point to a well tuned bike. All bikes and altitudes are different and yours may be one of them. We recommend using stock pilots. And so do the people at Dyno-Jet. The jet sizes are Mikuni and the items marked Not rec. means Not recommended, we are not saying they will not work just that the setup has not been determined or creates a  lot of problems.  If there is more that one size listed, that means you may have to try different jet sizes to see what works best for you.  In that case, we've given you a range to try.  This does not mean to use different size jets in your two carbs.

Exhaust

Rak jets

GAK jets

HC jets

Bak jets

Tak jets

Mix screws

Shims

Adj.* needles

Stock

110

Not rec

Not rec

Not rec

Not rec

2.5

1 or 2

3rd notch

2nd baffle Drilled

112.5

Not rec

Not rec

Not rec

Not rec

2.5

1 or 2

3rd notch

3rd baffle Drilled

112.5-115

120-125

125-127.5

120-125

120-125

3.5

2

4th notch

Gutted

115-120

125-127.5

127.5-130

125-127.5

125-127.5

3.5

2

4th notch

HK

117.5-120

125-127.5

127.5-130

125-127.5

125-127.5

3.5

2

4th notch

V&H short shots

117.5-120

125-127.5

127.5-130

125-127.5

125-127.5

3.5

2

4th notch

V&H cruisers

117.5-120

122.5-127.5

125-127.5

122.5-127.5

122.5-127.5

3.5

2

4th notch

Cobras

115-120

122.5-127.5

125-127.5

122.5-127.5

122.5-127.5

3.5

2

4th notch

Jardines

115-120

122.5-127.5

125-127.5

122.5-127.5

122.5-127.5

3.5

2

4th notch

Roadhouse 2-1

112.5-115

120-125

Not rec

120-125

120-125

2.5

1 or 2

3rd notch

Instructions below for the "E" clip

If adjustable needle is used, the notches are counted from the blunt end of the needle. The “E” clip is installed the desired notch. More jetting info is available in the HC ,RAK, and GAK  instructions.

Shimming needles

If you don't have adjustable needs, you can get the same results by using shims.  Shimming the needle consists of adding #4 washers on each of the needles between the needle seat ( the black plastic thing) and the metal “E” clip. The “T” on the side of the stock needle is equal to the 4th notch on adjustable needles.

Check picture on below for stock exhaust pipe configuration explanation


Design Diagram of Stock pipes

Carb Screws

(info provided by Raymu)

On the float bowl side...
6 each 4mm x 12mm (no bracket)
2 each 4mm x 14mm (with bracket)

On the needle side...
2 each 4mm x 14mm (bracket - top & bottom)
3 each 4mm x 8mm (top side - where the choke lever is)
3 each 4mm x 10mm (bottom side)

Pitch is 0.7